Rupture Disk Vent Safety

Rupture Disk Vent Safety

During a plant final completion punchlist walkdown, the EPR team observed a serious condition with steam rupture disk vent stack locations. The discharge point was face-high at an operator's platform.

These disks relieve pressure from a very large "reservoir" LP header at about 800F and perhaps 250psig. At some prior point, during early operations or commissioning these disks relived. The energy from this release had ripped insulation and metal jacketing from the above cold-reheat piping which was later partially repaired. However, the insulation is still imbedded in structural steel and other equipment in the area from the force of the release.

It is a serious safety concern when a standard design platform for personnel access is above the vent stack. If any personnel would have been located on the platform during this release, they would have no doubt been seriously injured or a possible fatality would have occurred.

Contractor Savings

Minimal savings...

Repair Costs

Minimal.  However, potential Owner risk is significant if a fatality occurs.

Supporting Images: 

Jacket Damage

More...

Top view of Platform and process insulation damage.